COMPOSITE ARMATURE
AND MESH FROM MANUFACTURER ARMALIT

Key advantages of Armalit products

The Armalit product has numerous advantages that determine its high competitiveness and excellence in the composite reinforcement market:

• Compliance with DSTU 9065:2021 (Ukrainian National Standard). During the production of Armalit fiber-reinforced composites, current norms and standards are adhered to without using cost-reduction methods for reducing the volume of raw materials used.
• High quality at an affordable cost. Thanks to the use of European professional equipment and high-level production process automation, the Armalit fiberglass rebar manufacturer can offer competitive prices for its products without sacrificing high-quality standards compared to similar products from other GFRP rebar manufacturers.
• High-quality raw materials for production. The Armalit composite rebar manufacturer always uses raw materials from well-known professional brands, ensuring the consumer receives a stable and guaranteed high-quality product, whether it is GFRP reinforcement or fiberglass mesh.
• High production productivity. The Armalit FRP reinforcement plant stands out with high productivity, allowing the customer to always receive the full range of products on time in short terms.
• International production. The Armalit company has significant experience in international partnerships, successfully implementing its products in the construction of objects and the agro-industrial sector in many countries such as Poland, the Czech Republic, Latvia, Slovakia, the Netherlands, Lithuania, Romania, and others.

Composite reinforcement — the future of construction

It’s incredible that GFRP materials can be successfully used for reinforcement, replacing traditional steel options. Products from composite reinforcement and fiberglass mesh manufacturers represent an advanced technological alternative for reinforcing concrete structures. The first use of a fiberglass-reinforced composite as a technological alternative to steel reinforcement and welded mesh was made over 40 years ago worldwide. In Ukraine, this direction has been developing for over 10 years.

The slow pace of GFRP integration into the construction industry is largely due to the high cost of the technological process and raw materials, such as fiberglass and composite connectors, which were initially developed and used mainly for the aerospace industry. Therefore, discussions about the use of such materials in construction were irrelevant and inappropriate.

Only with the expansion of GRP reinforcement production to an industrial level has it become possible to consider the use of composites in the construction industry.

At this point, it has been proven that replacing steel reinforcement and mesh with composite alternatives can lead to 20–70% savings. To achieve such results, it is important to use quality products from GFRP manufacturers in those areas where it is necessary.

Advantages of fiberglass reinforcement

The production and sale of GFRP composite have become extremely popular in recent years, particularly as a result of rising costs for conventional steel reinforcement and mesh. This popularity boost is seen in the context of an increasing share of knowledgeable and competent clients among industrial construction corporations, agricultural enterprises, road construction companies, municipal transport enterprises, private builders, designers, and engineers. These professionals understand the advantages of FRP GRP products well and successfully use them on their projects.

The main advantages of Armalit fiber reinforced are as follows:

• The economic benefit of 30–40% is achieved due to the high strength properties of the FRP material, which exceed those of metal products by 2-3 times. This allows for the full replacement of steel reinforcement with a composite alternative of smaller diameter while maintaining equivalent or even higher strength parameters, resulting in significant cost savings.
• FRP glass fiber boasts high strength, surpassing steel reinforcement by 2-3 times when comparing similar diameters. This characteristic enables the use of smaller-diameter reinforcement while ensuring equivalent or higher strength, leading to reduced weight of structures and optimization of material usage.
• Products of the Armalit fiberglass rebar supplier have a low thermal conductivity coefficient, which is 100 times lower than that of steel. This significantly reduces heat loss in buildings where composite materials are used, contributing to more efficient heat retention and energy efficiency of structures.
• The coefficient of thermal expansion of the reinforcement is maximally close to the parameters of concrete. This is important because it allows the reinforcement and concrete to work within the same temperature range. This approach helps prevent concrete from collapsing from within and avoids the formation of cracks, contributing to the longevity and stability of the structure.
• FRP composite is completely resistant to corrosion and therefore does not rust under any circumstances. This material is moisture-resistant, making it an excellent choice for construction. Being corrosion-free helps avoid problems associated with reinforcement decay and concrete deterioration, positively impacting the service life and reliability of structures.
• The lightweight nature of FRP composite, which is 6 times lighter than its steel counterpart, has a significant positive impact on construction. This leads to a reduction in the actual weight of the concrete structure, facilitating efficient delivery, unloading, and handling. Additionally, the lightweight nature eases and speeds up installation works at the construction site, which is important for optimizing construction processes.
• The CFRP and GFRP materials possess the properties of radio transparency and dielectricity, meaning there is no screen or obstruction for radio waves, mobile communication, or Wi-Fi. This characteristic is particularly important for strategic objects, research institutions, and medical facilities where uninterrupted signal transmission and reception are necessary.

Applications of composite reinforcement

The key area of ​​application for structural reinforced composites is construction. Once again, we want to emphasize the basic principle for every potential user of composite building materials—whether it’s a builder, client, designer, or seller—that composite reinforcement and mesh should be used where necessary. And there are limitless applications.

Modern consumers need to learn to be flexible and adept at using new technologies, avoiding significant time and money spending where possible. There’s no need to rely on dubious structural supports such as floor slabs, columns, cantilevers, or beams. The use of modern FRP strengthening materials should be seen as an innovative way to optimize construction processes.

Here is a list of structures for which it is worth using composite reinforcement and mesh:

• Industrial floors of all types: warehouses, hangars, manufacturing facilities, shopping centers, supermarkets, logistics complexes, livestock and poultry farms, parking lots, gas stations, and other commercial and infrastructure facilities. The use of products from a reliable composite rebar and fiberglass mesh supplier in these structures can lead to cost savings on materials and contribute to faster and more efficient construction work.
• Installation of strip foundations on an elastic base is possible for industrial and agricultural facilities, as well as in the construction of single-story or small buildings (up to 3 floors).
• Creation of monolithic reinforcing belts used for inter-floor and subfloor reinforcement.
• Reinforcement of horizontal roofs on residential, industrial, sports, and other commercial and infrastructure buildings.
• Reinforcement of various structures in landscape construction and for landscaping adjacent territories in the private and multi-story sectors. This includes foundation bases for various types of fences and barriers, stairs, retaining walls, ramps, terraces, decorative concrete forms, street flower pots, fountains, and other objects.
• Creation of concrete driveways, unloading zones, technical platforms, ramps, and other structures for efficient servicing of commercial, industrial, logistics, and civil objects.
• Preparation of a base for the quality installation of decorative coverings such as sidewalk tiles, paving stones, and specialized tiles for sports grounds, courts, and similar structures.
• Creation of various concrete structures and foundations in the agricultural sector, such as silos, pads for grain storage and tanks, equipment servicing stations, settling tanks, technological zones, garages, and others, to ensure the high efficiency of agricultural enterprises.
• Reinforcement of underground structures such as reservoirs, collectors, oil sumps, reservoirs for water treatment facilities, pools, and fountains, as well as objects in the oil refining and chemical industries.
• Creation of protective structures on the shore (port facilities, docks, dams, breakwaters, and embankments) and reinforcement of emergency embankments to prevent damage to nearby structures and communications.

Reasons to replace steel reinforcement with composite

The replacement of steel reinforcement and mesh with alternatives from an FRP material company in construction where the use of composite building materials is possible results in 20% to 70% savings. It’s achieved due to the high strength properties of GFRC glass fiber, which exceed steel by 2-3 times. Thus, replacing steel reinforcement with a composite of smaller diameter with equivalent strength characteristics leads to significant budget cuts.

Let’s take, for example, the calculation of a classic two-layer concrete floor construction for industrial purposes, where steel reinforcement bars are used, and compare it with a scenario where an equivalent composite reinforcement is used.

The replacement of metal reinforcement with fiberglass is primarily justified due to significant economic benefits. In addition, further reduction in construction costs contributes to such significant factors:

• Reduction in logistical expenses: The lightweight nature of FRP reinforcement for concrete structures allows for compact packaging of products into coils, leading to a decrease in delivery and unloading costs.
• Increased installation works speed: The ease of cutting the material on-site and the significant reduction in the number of connections when manufacturing fiberglass reinforcement, frames, and meshes result in efficient working time and reduced labor costs.
• Zero-waste installation: Adaptive lengths ensure no waste during installation, which is an additional factor contributing to overall economic benefits. Besides, the GFRC cost is generally lower.

Methodology of replacement

For all structures that are concreted on elastic bases (strip foundations, reinforcement belts, industrial floors, etc.), it is recommended to replace steel reinforcement and welded mesh with FRP products, based on the equivalent replacement table.

The range of Armalit fiberglass reinforcement products

The main specialization of the Armalitas company is the production and sale of fiberglass reinforcement. Consumers are offered the following types of products:

“Armalit_BASE” GFRP rebar

The flagship product of the FRP bars manufacturer, the “Armalit_BASE” series, boasts premium quality. Production of this series complies with the requirements of DSTU 9065:2021 (the national standard).

“Armalit_BASE” composite reinforcement serves as an advanced technological alternative to A400 steel reinforcement in construction. Thanks to full compliance with the key nominal characteristics of this series, such as internal diameter, cross-sectional area, and mass, it is the optimal choice for designing concrete structures and engineering calculations.

Recommendations for using “Armalit_BASE” encompass all constructions listed in the “Where Can it Be Used?” section or on the “Application Areas” page.

“TEXOLIT” composite reinforcement

The FRP rebar production line‘s entry-level “TEXOLIT” series of composite reinforcement offers goods in the competitive GFRC price range. The production of the “TEXOLIT” series complies with the manufacturer’s technical specifications defined in TU U 22.2-44839733.

The “TEXOLIT” reinforcement is intended for use in construction as a reinforcing material for non-critical structures or for general construction and household needs. The characteristics of the diameters and masses of “TEXOLIT” reinforcement are similar to those of other composite reinforcement materials widely available on the consumer market. A distinctive feature is the high reliability and strength of the finished FRP-strengthened RC structures, achieved through production on European automated equipment. The use of raw materials from well-known professional manufacturers also contributes to the quality of the “TEXOLIT” series products.

This series, like other similar building materials, is not suitable for use in designing capital structures due to certain differences in key nominal parameters such as internal diameter, cross-sectional area, and mass compared to standards. It is important to note that, despite the significant competition, methods aimed at reducing the cost of production of plastic reinforcement “TEXOLIT” are not applied through a critical reduction in the use of raw materials, which could lead to the loss of key functional characteristics of the material.

Unfortunately, actions by other fiberglass rebar and fiber mesh manufacturers aimed at reducing costs may discredit composite reinforcement as a building material, limiting its use only for general purposes. To avoid deception and support rational choice, it is recommended to compare samples from different manufacturers based on such key parameters as mass, internal, and external diameter. It is important to consider actual diameter and mass indicators, not just those declared on the label.

Recommendations for the use of FRP reinforcement in RC structures:

• Reinforcement of industrial floorings, as well as foundations for animal farms and poultry farms, silos, and grain storages with moderate load levels.
• Reinforcement, strengthening, and repair of various types of structural concrete, including emergency cases.
• Reinforcement of walls made of foam blocks and aerated concrete to ensure strength and durability.
• For reinforcing concrete bases for driveways and adjoining territories, both in private and commercial properties with average load levels.
• Work with non-critical concrete structures, such as strip foundations of utility buildings, fences, and enclosures, as well as house foundations and cottages.
• Reinforcing flat roofs and other structures as a framework to prevent crack formation.
• For organizing supports for plants and greenhouses, including on an industrial scale, and is also an ideal solution for electric fences.

“Armalit_BASE” Fiber Mesh for Concrete

Another innovative product that makes Armalit a leader fiber mesh supplier and that deserves attention is the composite mesh series “Armalit_BASE”. This material is designed for use in construction projects and is capable of fully replacing welded mesh reinforcement VR-1. The strength indicators of the composite mesh exceed those of the steel counterpart by 2-3 times, making it possible to replace a smaller-diameter steel mesh with a composite one with the same tensile strength as the larger-diameter steel material. For example, to replace a steel welded mesh with a diameter of 4 mm 50×50, you can use a composite reinforcement mesh with a diameter of 3 mm 50×50 (see “Table of Equivalent Substitution”).

The composite reinforcement mesh “Armalit_BASE” is suitable for the following applications:

• Reinforcement of various types of screeds, including top layers of industrial floors and heated floors, as well as the finishing preparation of surfaces for laying decorative coatings, sports grounds, and paving.
• Full replacement of masonry mesh for reinforcing multilayer walls made of bricks and blocks. Used to increase load-bearing capacity and prevent cracking. For convenience and optimization of construction projects, meshes are available in heights of 500 mm and 380 mm in compact rolls of 25 or 50 meters or in the form of sheets.
• Protective screeds for concrete structures exposed to aggressive environments: car washes, fountains, artificial reservoirs, pools, chemical tanks, poultry farms, and farms.
• Used in plastering and facing surfaces.

Advantages of using composite reinforcement mesh “Armalit_BASE” from our fiberglass mesh manufacturer:

• It is well known that construction without the use of reinforcement mesh leads to a waste of funds. And that the GFRP material cost is lower than steel alternatives. So, with the use of composite mesh “Armalit_BASE,” you get an efficient and cost-effective solution for reinforcement needs.
• Thanks to its compactness, lightweight, ease of use, and ability to adapt the length of mesh products (available in rolls and sheets), transportation and installation costs are minimized, and waste during installation is reduced, resulting in reduced construction costs.

Composite flexible ties “Armalit_BASE”

It’s important to pay attention to the products from the “Armalit_BASE” line, particularly their composite flexible ties. This type of product is an integral part of high-quality multilayer structures made of foam blocks, aerated concrete, and bricks in the construction process of heating facilities and buildings.

Flexible ties play a crucial role in creating a strong connection between the load-bearing wall, insulation, and facing material in multilayer structures. Their effectiveness lies in providing reliable connections between different elements, ensuring the stability and durability of the entire structure.

The inner load-bearing part of the structure, protected from external influences, including sharp temperature fluctuations, undergoes minimal changes in its geometric dimensions. In contrast, the external facing layer can significantly cool down in winter and overheat in summer, leading to changes in the geometry of the external structure.

One of the key functions of flexible ties in multilayer structures is to securely connect these layers. This is especially important considering that the mechanical parameters of composite flexible ties include elasticity, strength, and low thermal conductivity. Such a combined set of properties makes them an ideal choice for effectively forming high-quality multilayer structures.

Among the key advantages of “Armalit_BASE” flexible ties are:

• Strength. The anchoring strength of composite flexible ties exceeds that of their steel counterparts by 2-3 times, eliminating any possibility of separation between layers in construction and ensuring exceptional stability and reliability.
• Elasticity. The modulus of elasticity of composite flexible elements is 4 times smaller than that of their steel counterparts. This characteristic is ideal for the reliable connection of layers in multilayer structures where changes in the geometric position of layers are common. It guarantees a long service life of the wall, avoiding detrimental effects on masonry elements, unlike its steel counterparts, that may cause crack formation or spontaneous separation of external structures due to their high modulus of elasticity.
• Low Thermal Conductivity. The low thermal conductivity of composite flexible ties, less than 100 times that of steel, allows for effectively reducing heat loss in buildings. They function as an efficient barrier without creating thermal bridges in the structure.
• Lightweight. The light weight of composite flexible ties, which is 6 times less than steel elements, contributes to reducing transportation and unloading costs. Additionally, it facilitates and accelerates the installation process on-site, ensuring efficient work.
• Cost-Effectiveness. The GFRP cost is 70% lower than that of steel ties. With such high indicators of cost-effectiveness, it can significantly impact the overall cost of construction, making them a beneficial and economically justified choice for construction projects.

NOTE: “Armalit_BASE” is ready not only to produce the main range of fiberglass products but also to accept orders for the production of a full range of reinforcement products and meshes from basalt fiber. The result will be higher quality products—basalt reinforcement and basalt mesh. Our production is ready to meet your needs and provide reliable and high-quality materials for your project.

Shipping products from the Armalit factory

Our production of fiberglass reinforcement and mesh offers the following product formats for shipping:

GFRP rebar ‘Armalit BASE’:

• Diameters: 4, 6, 7, 8, 10, 12 mm, packaged in coils of 30, 50, 100 meters or rods of 2, 3, 6, * meters;
• Diameter: 14 mm, packaged in rods of 2, 3, 6, * meters;
• Diameters: 4, 6, 7, 8, 10, 12 mm, packaged in sheets 1200×6000 mm, cell size 200×200 mm.

GFRP rebar “TEXOLIT”:

• Diameters: 4, 6, 7, 8, 10, 12 mm, packaging—coils of 30, 50, 100 m or rods of 2, 3, 6, * m;
• Diameter: 14 mm, packaging – rods of 2, 3, 6, * m;
• Diameters: 4, 6, 7, 8, 10, 12 mm, packaging—sheets of 1200*6000 mm, cell size 200×200 mm, *.

Fiber mesh for concrete “Armalit_BASE”:

• Diameter: 2.3 mm, cell size – 50×50, 100×100 mm, packaging—rolls h-1200, 1000, 500, 380 mm, length 25, 50, 100 m, sheets—1000×2000, 1000×3000, 500×2000, 380×2000 mm;
• Diameter: 4 mm, cell size—100×100, 15×150, 200×200 mm, packaging – rolls h-1200, 1000 mm, length 25, 50 m, sheets—1000×2000, 1200×3000 mm.

Flexible ties “Armalit_BASE”:

• Diameters: 6, 8 mm, anchor length (l): 300, 350, 450, 600 mm; packaging—50 pieces each; the set includes a fastener.

Flexible ties are also available in custom sizes. This flexible system provides consumers with the opportunity to choose optimal solutions for any tasks and industries using composite reinforcement.

The Armalit GFRP price

The company “Armalitas” is a well-known fiberglass rebar manufacturer and supplier of building materials in the Ukrainian market. We accept orders for the production of composite reinforcement, mesh, and flexible connectors. Our experts can tailor our products to the individual characteristics and requirements of your specific projects. Our specialists are ready to conduct preliminary calculations for your order and prepare several options to increase cost-effectiveness. We can also offer alternative products made from composite materials, which will contribute to the quality execution of construction works on your project and reduce the use of steel materials or replace them entirely.

In our online store, you can find the base GFRP cost per kg and m. To make it easier for you to find a specific product, we have divided the assortment into categories. Our sales experts for Armalit composite products are ready to consult you. Also, you can contact us by phone or use other convenient online methods such as Viber, Telegram, an online feedback form, or a request for a callback on our website.

The GFRP price per kg depends on the volume of the order. We offer special conditions for buyers who order composite reinforcement wholesale. Prices are set individually, depending on the volume of the batch. For more information about wholesale terms and the cost of large orders, please contact our sales department. We are ready to provide you with details and answer all your questions.

Why should you buy composite reinforcement from Armalitas company?

By choosing Armalitas as your supplier of composite reinforcement, you will receive a personal manager who will ensure comfortable cooperation. Your personal manager will be ready to provide professional assistance, including:

• Introducing you to the wide range of products manufactured by our enterprise and providing competent assistance in all technical and quality aspects.
• Professionally and promptly selecting composite products to replace steel ones for maximum efficiency during the purchase process.
• If necessary, performing calculations for the required quantity of related materials for installing reinforcement frames available in our assortment. This will facilitate a quicker start to work on the site and reduce costs for the logistics of building materials.
• Ensuring prompt delivery of your order within specific terms and arranging all necessary accompanying documentation.
• If available in your region, providing contacts for contractors and designers who have successfully applied fiberglass reinforcement and mesh to their projects and have experience calculating structures with composite materials.
• Providing comprehensive information to address any of your questions, regardless of their nature.

The company “Armalitas” welcomes all those interested in establishing partnerships, making regular purchases of the latest reinforcement and mesh from composite materials, and collaborating for a long period. Our company offers an extensive selection of products, competitive prices, and regular availability of goods in stock in Lviv, Kharkiv, and Chernivtsi.

We guarantee stable supplies of high-quality composite building materials from the Armalit composite rebar and fiberglass mesh manufacturer within the agreed terms. We are a partner that can bring real benefits to your business!